Uses a barcode management system to:
Automatically verify material usage to prevent misuse.
Archive batch information in real time, traceable to raw material sources, usage time, and corresponding production tasks.
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Compound Mixing Workshop
Equipped with automated production lines and precision moulding equipment, we ensure the stability and high quality of every product. We strictly enforce our quality management system to achieve high efficiency and consistency in production.
I. Production Capabilities
As the technical core and quality origin of the company, the Compound Mixing Workshop specializes in professional mixed rubber production. Equipped with industry-leading production lines and intelligent batching systems, it establishes a production system covering all rubber types:
– 4 fully automated rubber mixing production lines
– 4 preforming equipment units
– Annual production capacity exceeding 10,000 tons
This advanced hardware configuration ensures efficient and stable delivery of multi-category mixed rubber products, meeting customized needs for diverse clients.
II. Core Equipment
(1) Intelligent Batching System
A fully automated material management system enables digital control of production tasks:
Intelligent Batching:Recipe parameters are input into the system, which automatically weighs and proportions materials, eliminating human error.
Dynamic Monitoring:Real-time weight deviation alarms trigger automatically when batching weights exceed set thresholds, ensuring all materials pass standard verification before proceeding to the next process.
Process Traceability:Full-process digital records enable precise correlation between recipes and materials.
(2) Specialized Production Lines
Dedicated Fluororubber Production Line
Configuration:Independent closed production unit consisting of a 75L internal mixer + 16-inch two-roll mill.
Feature:Dedicated equipment design with a fully enclosed workshop environment.
Advantage:Demonstrates focus on high-end products, effectively preventing cross-contamination and ensuring excellent performance of fluororubber products.
Food-Grade Light-Color Mixed Rubber Production Line
Configuration:35L internal mixer + 16-inch two-roll mill + rubber cooling line combination.
Standard:Compliant with food contact material production requirements.
Capability: Handles multi-color light-color rubber production, strictly controlling color deviation and impurity content to ensure both appearance quality and performance indicators meet standards.
(1) Preforming Processing Equipment
Composition: 2 cold-feed precision extruders + 2 hot-feed preforming machines
Technical Breakthrough: Replaces traditional manual cutting and weighing.
Performance Advantages:
Weight tolerance controlled within ±0.2g
Vulcanization production efficiency increased by 40%
Rubber material utilization improved by 10%
III. Quality Control System
Management System Certifications
A full-process quality control framework built through international authoritative certifications
ISO 9001 Quality Management System
ISO 45001 Occupational Health and Safety Management System
ISO 14001 Environmental Management System
IATF 16949 Automotive Quality Management System
Process Control Equipment
Metal Foreign Object Detection: Online metal detectors monitor in real time, automatically alarming and removing metal impurities.
Multi-Stage Filtration System: Uses 80-mesh, 100-mesh, and 120-mesh filters for graded filtration based on rubber type, ensuring no impurity residue.
Laboratory Testing Capabilities
Equipped with a CNAS national-level laboratory
Test items include:Vulcanization characteristics (rheological testing)
Mooney viscosity
Physical and mechanical properties
Full-batch type testing is implemented to ensure each batch meets technical specifications.
IV. Full-Process Traceability System
1. Raw Material Traceability
Uses a barcode management system to:
Automatically verify material usage to prevent misuse.
Archive batch information in real time, traceable to raw material sources, usage time, and corresponding production tasks.
2.Production Process Traceability
Production tasks are issued fully digitally, with the system automatically recording:
Production time and equipment information
Batching details and process parameters
Batch output and process control data
3.Quality Inspection Traceability
Electronic management of inspection records
Sample retention specifications:
Marked with unique product codes
Recorded production and inspection dates
Complete quality archives established for full lifecycle traceability
Through the triple guarantees of equipment intelligence, systematic management, and digital traceability, the Compound Mixing Workshop maintains industry-leading process control capabilities, delivering high-quality, reliable mixed rubber products and services to clients.
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