APPLICATION SCENARIOS
1. Passenger car floor structures, inhibiting vibrations transmitted from the road surface
2. Commercial vehicle cabs, enhancing sound insulation and noise reduction performance
3. Electric vehicle battery trays, protecting battery packs from impacts
4. Connection parts between the chassis and body, enhancing the stability of the overall structure
Product Description
This series of products is developed forward based on finite element computational mechanics analysis and manufactured using high-precision injection molding technology. The core rubber materials and performance parameters support customized design according to customer needs, featuring both a compressive strength of >12MPa and a performance retention rate of >95% after 5 million dynamic fatigue cycles. Compliant with EN45545-2 HL3 fire protection standards and TB3139 environmental standards, they provide long-term vibration damping protection for high-end buildings and industrial equipment.
PRODUCT FUNCTION
Scientific structural design:
Finite element simulation of over 100,000 working condition loads optimizes stress distribution, avoiding the risk of local failure.
Customized stiffness curves match the vibration spectrum of equipment, increasing resonance suppression efficiency by 30%.
Cutting-edge process guarantee:
Fully automatic injection molding achieves ±0.1mm dimensional accuracy, with batch consistency reaching 99%.
Adhesion strength of rubber-metal inserts >8MPa, eliminating the hidden danger of delamination.
Extreme environment durability:
Dynamic modulus fluctuation <5% within the temperature range of -40℃~80℃, ensuring stability under wide-temperature working conditions.
Height change <3% after 5 million fatigue cycles, with permanent deformation rate ≤1%.
Safety compliance certification:
Passed the strictest fire protection standard for rail transit EN45545-2 HL3 (all items including smoke toxicity, flame retardancy, and heat release meet standards).
Compliant with TB3139 heavy metal-free environmental requirements.
PERFORMANCE INDEX
Structural design: Finite element simulation optimization + customer-customized stiffness
Manufacturing process: Fully automatic injection molding (clamping force >800T)
Mechanical strength: Compressive strength ≥12MPa (ISO 604)
Dynamic service life: ≥5 million fatigue cycles (load 0.5~3MPa)
Performance stability: Performance retention rate after fatigue ≥95%
Fire rating: EN45545-2 HL3 (all items R24-R29)
Environmental certifications: TB3139, REACH, RoHS 3.0
APPLICATION AREA
Precision manufacturing industry: Vibration isolation for lithography machine/electron microscope platforms, with micro-vibration control ≤1μm
Rail transit: Vibration damping for maintenance trenches in metro depots, impact isolation for floors of train equipment compartments
Medical buildings: Magnetically shielded vibration-damping bases for MRI rooms, sound-insulating floors for operating room equipment
Energy and power industry: Foundation vibration isolation for gas turbines, protection of precision relays in substations
Cultural facilities: Floating floors in concert halls, anti-vibration systems for museum display cabinets